Upcasting process upward continuous casting production line Annnual 5,000MT D8-15mm oxygen free copper rod
COMPANY INTRODUCTION
Wuxi East China Furnace Co., Ltd is a comprehensive enterprise integrating scientific research & development, engineering designing, system integration, equipment installation and sales & services. Our company is dedicated to professional manufacture the production lines for casting of various non-ferrous metals and heat treatment since 1990.
The production lines for casting non-ferrous metals supplied by our company is complete in categories, specifications and types, mainly capable of casting metals including copper and copper alloys, also related to non-ferrous metals such as magnesium, aluminum and zinc etc. The casting modes include horizontal continuous casting, vertical casting and upward casting; By using our production lines, customers can get billet products with sections of near-the-net-shape dimensions and shapes, including 8 major categories i.e. plates, strips, rods, foils, tubes, bars and shapes. Heat treatment equipments include multiple types of electric resistance furnaces or combination, such as well type, box type, bogie-hearth type, bell type, protective-atmosphere type, vacuum bright type, strong-convection circulation type etc. For casting production lines and heat-treatment equipments, our company can also provide various types of spare parts (furnace shells, melting grooves, water jackets, iron cores, crystallizers, special refractory, temperature measurement devices, transformers, reactors, electric resistance heating elements, and mechanical parts etc.); Our company can also provide cold-processing equipments such as drawing mills and cold-rolling mills for tubes, rods and shapes, as well as scrap metal balers etc.
Flow Chart
Electrolytic copper plate (99.9% copper scraps) is joined in the melting furnaces through the charging device (according to the user needs), (if the raw materials is not 1# red copper, our company can design and install the reverberatory furnace before melting furnaces to remove the copper impurity). The copper plate through W-type inductor into liquid, then flow smoothly from the transition storehouse to the holding furnace, and then is in the steady reduction process through the surface covered with charcoal, at last is crystallized swiftly to the cast copper rod by the crystallizerof the upcast plant by upward copper rod process at the same time, cast copper rod is upward casted intermittently through the two traction roller. The cast copper rod through the hauling machine, and the wheelframe, the speed adjusting gear, then to the automatic winding machine to wind copper rod.
Main Technology Parameter For Copper Rod Up-casting Machine
Core frequency induction furnace
| (1)
| Production variety
| T2 copper rod (raw material electrolytic copper, bright wire) |
| (2) | Furnace structure
| Double conjoined furnace |
| (4) | Melting furnace power | 180KW
|
| (5) | Holding furnace power | 120KW
|
| (9) | Furnace frequency | 50HZ
|
| (12) | Melting rate | 700KG/H
|
| (13) | Melting furnace capacity | 2,500kg |
| (15) | Holding furnace capacity | 2,500kg |
Continuous caster
| (1) | Casting rod number |
10strands |
| (2) | Casting rod specifications | Φ8-15 |
| (3) | Driving method,PLC control | AC servo drive |
| (4) | Casting speed | 0～3000mm/min,
Stepless adjustable |
| (5) | Casting pitch | 3.0～5.0mm/pitch |
| (6) | Level sensitivity | ＜30 |
| (7) | Lifting speed | 50mm/min |
| (8) | Servo motor power | 4.4KW
|
| (9) | Liquid level tracking accuracy | ±2mm |
Frequency conversion double pole coiling machine
| (1) | Coiling mothed | Automatic,Frequency conversion |
| | Coiling speed | 300～2500mm/min |
| | Adjust way | Potentiometer |
| (2) | Coiling weight | About 2～3T |
Wuxi East China Furnace Co.,Ltd
No.3 Bashi Furong Industrial Park,Xishan District,Wuxi City,Jiangsu Province,China
Contact person: Joey.Wong
Tel: +86 510 83788308
Fax: +86 510 83786308
Mob: +86 139 2112 5611
Wechat: 86 139 2112 5611
Whatsapp: 86 139 2112 5611
joey@wxhddl.cn
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Upcasting Process Oxygen Free Copper Rod Continuous Casting Machine Annnual 5000MT D8-15mm Images
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